Optimizing Organic Rankine Cycle (ORC) configurations integrated with transient industrial waste heat: a multi-objective approach

Abstract

Decarbonizing heat-intensive industries by reusing the waste heat for power or combined heat and power systems is becoming increasingly important to address global warming. The Organic Rankine Cycle has shown a high level of feasibility and performed efficiently for utilizing medium-to-low-grade heat from renewable resources and heat-intensive industries for direct power generation. This study contributes to the field by conducting a techno-economic investigation of various Organic Rankine Cycle configurations to enhance energy conversion when real-life transient waste heat sources are available. These configurations were optimized to maximize energy output along with economic benefits. The non-linear programming by quadratic Lagrangian, a computational unintensive yet accurate optimization algorithm, was utilized for the multi-objective optimization. The optimized cycle configurations showed a 12.57% enhancement of turbine efficiency. Combining regeneration and recuperation enhanced the superheating by 32%, and the optimized air preheater cycle improved the overall objective by 64.2% compared to the pre-optimized conventional cycle, leading to a feasible 1.72-year payback period.

Publication DOI: https://doi.org/10.1007/s43937-024-00053-5
Divisions: College of Engineering & Physical Sciences > School of Engineering and Technology > Mechanical, Biomedical & Design
Aston University (General)
Additional Information: Copyright © The Author(s) 2024. This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article's Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article's Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit https://creativecommons.org/licenses/by/4.0/.
Uncontrolled Keywords: organic Rankine cycle (ORC),Transient waste heat,Multi-objectives optimization,Variable expander efficiency,Economic benefits
Publication ISSN: 2730-7719
Data Access Statement: No datasets were generated or analysed during the current study.
Last Modified: 18 Nov 2024 08:52
Date Deposited: 12 Nov 2024 12:28
Full Text Link:
Related URLs: https://link.sp ... 937-024-00053-5 (Publisher URL)
PURE Output Type: Article
Published Date: 2024-11-07
Published Online Date: 2024-11-07
Accepted Date: 2024-11-07
Authors: Engineer, Yohan
Rezk, Ahmed (ORCID Profile 0000-0002-1329-4146)
Elsheniti, Mahmoud B.
Baniasadi, Ehsan
Fouly, Ahmed

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